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Geocells & Erosion Control

HDPE cellular confinement, 50–200 mm cell depth

SOLONAX GC

Strips of textured, perforated HDPE ultrasonically welded at regular spacing and expanded on site into a honeycomb mattress. Filled with topsoil, aggregate or concrete, the cells confine the infill laterally: the material can no longer creep down the slope or spread under wheel load, so a thin layer behaves like a much thicker one. Supplied in panels with tendons and anchors for slope work, and in plain panels for load support.

Why it is specified

  • Textured cell wall raises the interface friction between the wall and the infill
  • Perforations drain the cells laterally and let roots and soil bridge from cell to cell
  • Ultrasonic welds tested to EN ISO 13426-1 — junction efficiency is declared, not assumed
  • Cell depth selected against slope angle and the angle of repose of the infill, with infill depth de ≥ ½ d
  • Tendons and anchor stakes transfer the down-slope load into the crest anchor trench
  • On a geomembrane the interface friction drops sharply — anchorage is designed, never copied from a flat-ground detail
Geocell panels expanded over a geotextile on a landfill side slope
Section

Cell geometry and slope section

EXPANDED CELL GEOMETRY2cultrasonic weldtextured strip wallperforation — drainage and rootsSLOPE SECTION AND ANCHORAGEgeocell cell wallinfill (topsoil / aggregate)geotextilegeomembrane (optional)tendon and anchor stakedβanchor trenchβ = slope angle · d = cell depth · not to scale
From site

Installation and product photographs

Close-up of the textured and perforated HDPE cell wall
The textured wall raises interface friction against the infill; the perforations drain the cells laterally and let roots pass from cell to cell.
Geocell panel anchored on a steep slope with tendons
Tendons run down the slope through the cell walls and carry the load into the crest anchorage — on a steep face the anchorage, not the cell, governs.
Expanded geocell panel showing the welded seams and diamond cells
Expanded panel: the ultrasonic welds set the cell size and are the element the junction-efficiency test measures.
Range

Variants

CodeDescription
GC-TPTextured and perforated — the standard grade for slope protection and vegetated surfaces
GC-TTextured, unperforated — where the cell must retain fines or sit on a liner
GC-SSmooth wall — load support over geotextile where drainage is handled by the base course
GC-TENTendon set — polymeric tendons threaded through the cell walls down the slope
GC-ANCAnchor stakes and clips — J-pins, steel stakes and tendon clips
Data

Technical specification

HDPE geocell — declared material properties
PropertyTest methodMQC frequencyUnit1,1 mm1,3 mm1,5 mm
Strip thickness, nominalASTM D5199per lotmm1,101,301,50
DensityASTM D1505 / D792per lotg/cm³0,935–0,9650,935–0,9650,935–0,965
Carbon black contentASTM D1603per lot%1,5–2,01,5–2,01,5–2,0
Tensile strength of the strip, min.ASTM D6693per lotkN/m≥ 18≥ 21≥ 25
Welded seam peel strength, min.USACE GL-86-19per lotkN/m≥ 10,0≥ 12,0≥ 14,2
Junction efficiencyEN ISO 13426-1type test%≥ 100≥ 100≥ 100
Environmental stress crack resistanceASTM D1693type testh≥ 5 000≥ 5 000≥ 5 000
Oxidative induction time, std.ASTM D3895per lotmin≥ 150≥ 150≥ 150
Resistance to oxidationEN ISO 13438type test—> 100 y> 100 y> 100 y
Resistance to weatheringEN 12224type test—100 %100 %100 %
Cell geometry — welded seam spacing and the expanded cell
PropertyTest methodMQC frequencyUnitGC-330GC-356GC-445GC-660
Welded seam spacing c——mm330356445660
Expanded cell, W × L——mm250 × 210260 × 225320 × 288470 × 450
Cell depth d, available——mm50 / 75 / 10075 / 100 / 150100 / 150 / 200150 / 200
Typical application———————
Slope protection — selection and anchorage rules
PropertyTest methodMQC frequencyUnit
Vegetated topsoil, slope < 30°—designmmd ≥ 75
Vegetated topsoil, slope > 30°—designmmd ≥ 100
Concrete infill, slope > 20°—designmmd ≥ 100
Minimum infill depth in the cell—designmmde ≥ ½ d
Infill depth from slope and repose angle—designmmde = d − L·tan(β − φ)
Tendons per 2,44 m panel width—design—3 – 5
Anchor stake spacing along a tendon—designm≈ 1,0
Geotextile under a vegetated systemEN ISO 9864designg/m²150 – 200
Geotextile under an aggregate systemEN ISO 9864designg/m²200 – 300

Indicative nominal / minimum average roll values. A project-specific technical data sheet, certificate of analysis and drop-in specification are issued with every order.

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