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Quality & Testing

A geomembrane fails at its weakest square metre, not at its average. Everything below exists so that the weakest square metre is still inside specification.

Accreditation

Certification

ISO 9001

Quality management system

ISO 14001

Environmental management system

ISO 45001

Occupational health & safety

CE / DoP

EN 13361 · 13491 · 13492 · 13493 · 13249–13257

ISO/IEC 17025

Laboratory methods aligned; accreditation in progress

GRI-GM13 / GM17

Geosynthetic Institute geomembrane specification

MQC

Manufacturing quality control

Frequencies are published rather than described. A property tested once a shipment is a property nobody verified.

Manufacturing quality control — minimum test frequency
PropertyTest methodMQC frequency
Thickness / asperity heightASTM D5199, D5994, D7466Every roll
DensityASTM D1505 / D792Every 90 tonnes
Tensile propertiesASTM D6693 Type IVEvery 9 tonnes
Carbon black contentASTM D4218Every 9 tonnes
Carbon black dispersionASTM D5596Every 20 tonnes
Tear and punctureASTM D1004, D4833Every 20 tonnes
Std-OIT / HP-OITASTM D8117, D5885Every 90 tonnes
Stress crack resistance (SP-NCTL)ASTM D5397 App.Every 200 tonnes
Oven and UV ageingASTM D5721, D7238Per formulation
On site

Field seaming and CQA

A liner is manufactured in a factory and assembled in a field. The seam is where it is decided.

01

Trial weld

Before each shift, after any four-hour break and on every change of welder, machine or ambient condition. Five specimens in peel and five in shear, all passing before production welding resumes.

02

Dual-track fusion seam

Air pressure test of the full seam length to ASTM D5820: pressurise the test channel, hold, and accept only if the pressure drop stays inside the limit and the far end vents.

03

Extrusion fillet seam

Vacuum box test to ASTM D5641 over the full length, plus spark testing where a conductive-back geomembrane has been specified.

04

Destructive testing

One coupon per 150 m of seam, tested in peel and shear to ASTM D6392. Failures are bracketed and the bounded length recapped.

05

Electrical leak location

Water puddle or dipole survey to ASTM D7002 / D7007 after cover placement, so installation damage is found before the facility is commissioned.

Records

Traceability

Every roll carries a printed roll and lot number. That number resolves to the extrusion run, the resin lot, the masterbatch batch, the full MQC record and the operator on shift. A retained sample from every lot is archived for five years, so a question raised in year four can still be answered with material, not with an opinion.

Send us the drawings.

A specification review before tender costs nothing and usually changes something.

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